Door 4 - East side Double door facing driveway

Description - sill is unfinished concrete between 2 pieces of 2X4 PT buck material, sides are mostly ICF Buck made from 2X12 PT planks, top is wood frame made with 2X6 covered by 7/16 OSB with house wrap, recessed 1 1/2" from outside edge of ICF. Temporary door made of fence boards covered with 6 Mil Poly sheet, door sealed by overlapping 12" poly sheets held in place by 1X4 strapping frame ... did not leak rain, did leak snow melt, over sill.


Door 4 Exterior View
Door 4 Exterior View

    Leaks

  1. Bottom left corner, above sill, onto subfloor
  2. Bottom right corner, above sill onto subfloor
  3. Center, at top of door frame, through the hole drilled for the center post upper bolt ... after about 2 hours of rain

    Defective components

  1. None found at this time

    Other issues

  1. Joints between frame sides and top of sill are not sealed

    Requirements

  1. Remove & re-install Door frame
  2. Inspect & verify adequacy of moisture barrier, correct as necessary to create continuous barrier with door frame
  3. Add caulking material between rough opening sill and door frame sill adequate to prevent leaks under sill



Door 4 Leak in progress comes through center bolt hole in top frame then down inside front of doors
Door 4 Leak in progress


Door 4 Leak exit point is the round hole meant to secure the center bolt in the top frame
Door 4 leak exit point


Door 4 Sill to side joint Left Side - Not Sealed
Door 4 Sill to side joint left


Door 4 Sill to side joint Right Side - Not sealed
Door 4 Sill to side joint right


Door 4 Water stain on floor produced by months of leaking



Door 4 Astragal post with undersized pad ... still attached because this door is seldom opened
Door 4 Astrical Post on sill


Door 4 Threshold still wet in corners 3 days after rain stopped
Door 4 Threshold left side


Door 4 Threshold still wet in corners 3 days after rain stopped
Door 4 Threshold right side

Back to: Rusco Doors